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LFT Long Carbon Fiber Case Studies

Case 01

E-BIK Electric Bicycle Frame

Large structural bicycle frame manufactured from LFT long carbon fiber injection molding — replacing traditional metal frame for significant weight reduction while maintaining structural integrity.

MaterialLFT Long Carbon Fiber
Shrinkage Rate2/1000
Part Weight3,700 g
ColorBlack
Machine Tonnage1300T
Mold Cavities1×1
Cycle Time429s
E-BIK electric bicycle frame — LFT carbon fiber injection molded
E-BIK electric bicycle — complete product view
E-BIK bicycle frame production on injection molding machine
Case 02

Bicycle Accessories

Precision LFT-MXCF composite bicycle accessories — lighter than metal with excellent fatigue and impact resistance.

MaterialLFT-MXCF
Shrinkage Rate3/1000
ColorBlack
Machine Tonnage350T
Cycle Time40s
LFT carbon fiber bicycle accessories — molded composite parts
Case 03

Fluid Projectile Shell

High-precision LFT-MXCF composite shell — demanding dimensional accuracy and impact resistance.

MaterialLFT-MXCF
Shrinkage Rate3/1000
Machine350T
Cycle Time40s
Fluid projectile shell mold structure drawing
Case 04

UAV Frame & Propeller Blades

Lightweight LFT-PA66 composite UAV structural frame and precision propeller blades.

MaterialLFT-PA66
Shrinkage Rate3/1000
Machine250T
Cavities1×2
Cycle Time30s
UAV drone propeller blade angle test
UAV drone structural frame LFT-PA66 injection molded
Case 05

Police / Fire-Fighting Helmet

High-performance safety helmets from LFT long carbon fiber composites — meeting stringent impact protection standards.

MaterialLFT Long Carbon Fiber
Shrinkage Rate2.5/1000
Gate TypeFan Gate
Machine450T
Cycle Time29s
Police helmet gray — LFT carbon fiber
Fire fighting helmet red — LFT carbon fiber
Police helmet black — LFT carbon fiber

SCF Short Carbon Fiber Case Studies

Magnetic pump isolation sleeve — SCF short carbon fiber injection molded
Case 06

Magnetic Pump / Isolation Sleeve

Material: SCF Short Carbon Fiber Machine: 450T | Cycle: 29s Gate: Fan Gate
Wind blade rotor impeller — SCF short carbon fiber
Case 07

Wind Blade Rotor / Impeller

Material: SCF Short Carbon Fiber Machine: 450T | Cycle: 29s
Musical instrument components — SCF carbon fiber injection molded
Case 08

Musical Instrument Components

Material: SCF Short Carbon Fiber Machine: 450T | Cycle: 60s
Electronic and electrical housings — SCF carbon fiber injection molded
Case 09

Electronic / Electrical Components

Material: SCF Short Carbon Fiber Machine: 450T | Cycle: 29s

Finished Carbon Fiber Product Applications

Roll-wrapped tubes, CNC-cut sheets and custom molded parts — delivered as finished components across these industries.

Carbon fiber drone and UAV parts — tubes, arms and mounts
UAV / Drone

Drone Frames, Arms & Tubes

Roll-wrapped tubes + molded frames for maximum stiffness at minimum weight.
View Tubes →
Carbon fiber automotive parts and modification trim
Automotive

Auto Parts & Modification Trim

Mirror caps, frames and interior/exterior trim in glossy twill carbon.
Custom Parts →
Carbon fiber shoe sole plate for sports footwear
Footwear

Shoe Plates & Soles

Springy, lightweight carbon plates for performance sports footwear.
Custom Parts →
Carbon fiber industrial equipment housing
Industrial

Equipment Housings & Structures

Lightweight, rigid housings and panels for industrial equipment.
View Sheets →
Carbon fiber keyboard case and electronics enclosure
Electronics

Device Enclosures

Premium carbon enclosures — keyboards, cameras and consumer electronics.
Custom Parts →
Carbon fiber cigar box, ashtray and lifestyle products
Lifestyle

Cigar Boxes & Accessories

Cigar boxes, ashtrays and tissue boxes — luxury carbon lifestyle goods.
Custom Parts →

Have a Similar Application?

Send us your part specifications and we'll recommend the ideal material and provide a complete quote.

Carbon Fiber Applications — Frequently Asked Questions

Documented cases include E-BIK electric bicycle frames, UAV/drone frames and propeller blades, police and fire-fighting helmets, magnetic pump sleeves, wind blades, automotive trim, footwear plates and consumer electronics enclosures — in both LFT/SFT composites and finished carbon fiber products.

Yes. We run 250T to 1300T injection machines and have molded large structural parts such as a 3,700 g E-BIK frame on a 1300T machine using LFT long carbon fiber.

Yes. Beyond molded parts we roll-wrap carbon fiber tubes and CNC-cut carbon fiber sheets for drone arms, frames, robotics and camera gear, supplied as finished, ready-to-install components.

It depends on load, volume and detail. LFT long fiber suits structural metal-replacement parts; SFT short fiber suits fine-detail high-volume parts; prepreg roll-wrapping and CNC suit tubes, plates and cosmetic parts. Send your part and we will recommend the best route.

Yes, metal replacement is a core specialty. Send the metal part drawing or sample and we reverse-engineer a carbon fiber or LFT composite version to cut weight while holding strength and fatigue targets.

A drawing or sample, the application and load environment, target performance, finish and annual volume. With that, our engineers respond within 24 hours with a material recommendation, preliminary pricing and a tooling path if needed.